Lean Mfg. Engineer

hace 2 semanas

Victoria de Durango, Durango, México Johnson Controls International A tiempo completo

How you will do it:

Use standard tracking and reporting systems to prepare detailed project plans, drive project, and assure timely completion and achievement of savings goals. Facilitate cross-functional teams to drive Best-in-Class performance in people, quality, material flow, and cost. Identify barriers to project success and ask for help from champions when needed. Conduct Value Stream Analysis (Current and Future State Value Stream Mapping). Coach team members in understanding Lean principles. Assist in locating best-in-class operations processes and implement within our plant. Show initiative, the desire to drive change and be motivated to exceed expectations.

In addition, the Lean Manufacturing Engineer needs a strong understanding of Core Tools, lean principles, including: 5S, Waste elimination, Pull systems, Kanban, Visual workspace, Flow Production, Set-Up Reduction, Standardized Work, Variation Reduction, Total Productive Maintenance, Problem Solving, and Level Loading. Strong statistical knowledge and the ability to apply statistics to product and process improvement projects. Responsible for supporting the current manufacturing and facilitating the continuous improvement processes associated with the manufacturing methods and processes in the plant facility. Also develops solutions for production problems related to materials, processes, and tooling. Supports new products and programs by developing new processes, designing tooling and machinery, and developing production controls. Responsible for set-up of new equipment, ensures proper operation of the new equipment, and to teach others the proper use of this equipment. Accountable for applying economic methods to equipment and space utilization to meet design and quality criteria with the lowest expense and consistent with the facilities financial and non-financial objectives.

Roles and Responsibilities:

  • Reviews specifications and bid proposals and cost estimate requests to establish the feasibility of accepting orders. Determines manufacturability, investment requirements, product costing and delivery schedules.
  • Develops processes, methods, tooling, and production controls for new products and programs; supervises their assembly and proofing.
  • Supports production to resolve any manufacturing issues.
  • Monitors continuous improvement with regards to scrap reduction and uptime optimization.
  • Coordinates with new product development and cost reduction activities.
  • Manages capital equipment planning and procurement activities.
  • Plans, supervises and executes work measurement, and defines operations and operation balance to TAKT time.
  • Maintains, operates, and troubleshoots manufacturing support software.
  • Plans, justifies and implements facility changes to produce the forecasted volume of product economically.
  • Provides technical assistance to the plant including Materials, Quality Control, Continuous Improvement, Engineering, and Safety.
  • Supports Lean Manufacturing and Flow Manufacturing.
  • Supports and leads 5S activities.
  • Participates in and leads Kaizen events.
  • Responsible for Labor Routings, Capacity Planning, and Cost Estimating.
  • Responsible for Capital justification, Tool Design and Selection.

What we look for

Required:

  • Bachelor's Degree in Engineering with a minimum of 2 years of progressive, hands on manufacturing engineering experience.
  • Experience in low volume, high mix environment is preferred.
  • Knowledge of formal problem solving methods along with experience with financial controls and product costing.
  • Previous experience with new products and process introductions along with a working knowledge of lean manufacturing practices and procedures is also required.
  • Proficiency in Microsoft Suite Applications (Word, Excel, Access, & PowerPoint) as well as Internet software and E-mail is required.
  • Proficiency in AutoCAD is required for plant layout, Autodesk Inventor knowledge is desired

Proficiency in Core Tools

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