Facilities and Equipment Engineer

hace 1 semana


Saltillo, Coahuila de Zaragoza, México Caresoft Global, Inc A tiempo completo

The Deliverables:

Facilities & Equipment Lead Roles & Responsibilities
A. Current Equipment Health Assessment/Inventory; Includes all associated STELLANTIS facilities/operations

B. Current facilities and equipment demolition/salvage plan, scope of work/bid documents

C. Station Readiness/Install

100% of equipment and facilities is installed and fully operational according to the production intent plan (see General Section)100% of the equipment installed meets Safety, Ergonomic and Material Flow Requirements

C. Non Production Station Readiness/Install (kit cells, sequence cells, CMA Racking, etc)

D. Data - Daily maintenance for all F&E Issues - PFEP data, Kaizen Journal, Timeline, Checklist, Budget, Install/Demo Plans/Schedules, Lessons Learned, Best Practices

E. Coordinate and Lead EEM Activities

F. Final Layouts and Field Check Oversight

The KPIs:

Baseline:
A. Current Plant quantity of F&E Equipment by type

B.

Percentage of reusable equipment from Baseline 1 Weekly reporting of:

A. Parts with orderable equipment assigned

B. Total number of Pieces of Equipment

C. Percentage equipment with a REQ#

D. Percentage equipment with a PO#

E. Percentage equipment Released

F. Percentage equipment Installed

G. PIV ordering status

H. Number of F&E open issues

I. Percentage of equipment that is non-standard

J. Number of drawings created for non-standard equipment

K. Number of approved drawings for non-standard equipment

L. F&E Budget Status

a. Total

b. % REQ'ed

c. Risks/Opportunities

The KAIs:

M. Baseline Assessment

a. F&E Inventory all equipment from Parent plant (and all associated facilities/operations) including Dollys, GFRs, Dolly Lifts/Tilts, Risers, Tilt tables, Turntables, etc

b. Dock Assessment

  • Coordinate and lead a health assessment of all exterior dock positions, ensuring that the docks are capable of accepting the plan of record material flow for the program (racks, dollies)
  • Determine the age of all docks, docks older than 20 years most likely will need to be replaced
  • Determine the state of all dock wells and their capability to accept Over the Road "On-Wheels" Dolly Delivery including the pitch/grad of the docks both for the trailers and inside the building, the dock plate's flare
c. Determine which of the above can be reused as is, needs major or minor repair or needs to be scrapped

d. Applied Handling is the go-to provider for Dock related Issues

e. Coordinate and lead a health assessment on any major F&E equipment planned for reuse on the new program.

B. Station Readiness/Install

a.

Manages Station Readiness Leads to ensure that all equipment is appropriate for safety/ergo, holds the proper number of containers per material flow via PFEP, functions as intended, is standardized across the program, meets CoC standards.

b.

Leads coordination with the plant and launch teams on buy-off of equipment designs/builds/installation including: WPI Teams, IE, Safety/Ergo, ME - Facilities, ME - Tooling, MLM Rack and Containers all of this prior to Release for build and in a timely manner to meet launch timing set by the program manager and material flow specialist.

The same process is duplicated upon completion of build and prior to shipment to plant. Assists plant with SMI 105 buy-off process upon delivery to plant.

  • GFRs and specialty equipment should be prototyped during WPI Loop 1 and demonstrated to the team then sign offs should be acquired.
c.

All equipment assignments, RFQ, REQ, PO, Release and Install information must be kept up to date and in real time in the PFEP/Station Readiness database (MS Access) provided by STELLANTIS.


  • This should be a living document and considered the POR for the program.
  • Additional supplemental documents can be maintained with the idea that PFEP/Station Readiness database can be improved and/or modified with the consent of the proper CoC member at STELLANTIS.
d. Build Process

  • Develop SOW and Bid Specification for equipment
  • For non standard equipment include AM/PM calendars, Parts List (SPL), operational instructions, etc.
  • Get Quotes (RFQ)
  • If >$50k need to go out for Bid
- a. 3 weeks for construction services

b. 2 weeks for equipment

c. Coordinate with STELLANTIS purchasing/F&E CoC to coordinate bid list.

  • If
  • RFQ dates should be set up such that they can support the launch timing strategy while taking into account a realistic capacity from the suppliers.
a. GFR suppliers should be assumed to only build 100 GFRs per week (actual timing capability to be confirmed during bid process)

b. Bulk equipment suppliers should be assumed to need 10 weeks from release to build (actual timing capability to be confirmed during bid process)

  • Reviews 2 weeks
  • Commercial Review - Purchasing
  • Technical Review - MLM, ME, CoC
  • Supplier Decision
  • With Purchasing, if project went out for Bid
  • Pre-REQ
  • Send Pre-REQ to MLM Finance (format provided by STELLANTIS CoC)
  • REQ Number - 1 week


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