E-motor Powertrain Rotor Manufacturing Engineer
hace 1 mes
**Minimum Requirements**
- Bachelor of Science/Engineering; MBA/MS preferred - Chemical/Electrical/Mechanical or Metallurgy/Materials Science.
- 5+ years prior experience with high pressure die casting, or vertical cold chamber die casting.
- 5+ years prior experience in a high-volume manufacturing environment.
- Strong communication skills, both written and oral; ability to present, persuade, and collaborate at all levels of the organization.
- Working level knowledge of casting, post processing, and die development processes.
- Knowledge of the secondary operations associated with castings, including, but not limited to trimming, fettling, deburring, and quality checks.
- Knowledge of aluminum alloys used for castings.
- Experience performing casting manufacturing feasibility assessments.
- Foundry operational experience in casting manufacturing processes and process control.
- Understanding of MagmaSoft or other casting simulation software results.
- Excellent problem-solving skills and the ability to make decisions in a fast-paced, dynamic environment.
- Highly motivated self-starter capable of driving change and influencing engineering decisions, with or without authority.
- Proven track record of specifying, procuring, and installation of high-volume manufacturing equipment, inclusive of die casting processing.
**Preferred Qualifications**
- Casting Aluminum into Steel Rotor core laminations, or casting aluminum with imbedded steel parts.
- Experience introducing & establishing a new Core Competency into production in a Ford plant.
- Casting Porosity inspection techniques such as X-Ray inspection.
- Proven track record of delivering major product launches in an automotive manufacturing facility.
- Familiarity with required Safety and Facilities requirements to install Die Casting equipment in a Ford facility.
- Ability to work in a production setting and aid in troubleshooting of supplier equipment and processes.
- Possess practical problem-solving skill and the ability to address a variety of variables in situations where only limited standardization exists.
- Ability to travel both domestically and internationally; travel may be required from 20% - up to 80% of time.
- Support simultaneous engineering and feasibility engineering studies among product engineering, manufacturing engineering and supplier organizations.
- Support supplier selection evaluation process through manufacturing assessments and assist Purchasing in the evaluation, development, and selection of suppliers and subcontractors.
- Provide support for rotor casting prototype planning, process development and scheduling.
- Support on-time quality prototype delivery of new Ford components at internal and external supplier facilities.
- Support Product Engineering in the selection and specification of component materials and test procedures.
- Support Purchasing with the issuance of prototype and production tooling orders, following the Ford Tooling Procurement Management Process, as required.
- Assist Ford manufacturing plants, as required, in resolving significant engineering issues and achieving continuous improvement for both new programs and current production.
- Provide technical support, as required, to Purchasing (Component Buyers and Supplier Technical Assistance) involving the resolution of casting related productivity and quality issues and the development of external casting suppliers.
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