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Development Engineer
hace 1 mes
Ki Industries, Inc. is a leading manufacturer of decorative plastic components for the automotive and appliance industry. With a strong focus on aesthetics and technical expertise, we create high-quality components that meet the needs of our customers and their end consumers.
About the JobWe are seeking a highly motivated and experienced Development Engineer to join our team. As a Development Engineer at Ki Industries, Inc., you will play a crucial role in managing part design, tooling development, and painting activities for plastic injection molded highly decorative parts.
Responsibilities- Manage, control, and promote the KPIs, objectives, and goals of the department, while also advocating for KPIs of Ki Mexico.
- Oversee the implementation of new paint processes within the Ki paint lines.
- Design and track tooling modifications, as well as implement improvements to production tools to enhance quality and compliance.
- Ensure timely repairs and modifications to supplier's external tools in accordance with proposed designs.
- Monitor paint quality through inspections, data analysis, and implementation of corrective actions.
- Support simultaneous design of parts, tools, and processes.
- Maintain up-to-date 3D and 2D drawings of mold and plastic parts in the system.
- Anticipate and recommend solutions to capacity, quality, and tool life issues, implementing solutions as necessary.
- Promote the implementation of 5S in manufacturing plants.
- Participate in RFQ/Team Feasibility Review meetings and DFM meetings for new projects.
- Record and update mold specification sheets to address tooling issues between suppliers and companies.
- Advise management on developments affecting profitability, schedule, costs, and customer relationships.
- Assist in tool sampling, inspection, and validation of new or modified tools.
- Collaborate with QA on tooling subcontractor facility surveys and manufacturing processes to ensure quality control and technical requirements are met.
- Prepare and present reports on paint department performance and cost metrics.
- Complete all required documentation of tooling in the internal system and in IQMS.
- 5+ years of experience in a similar position.
- Fluent in Spanish and English.
- Proficiency in Microsoft Suite.
- Advanced skills in CAD, SolidWorks, and PTC Creo.
- Comprehensive understanding of tool design principles.
- Painting Processes experience.
- Thorough theoretical and practical knowledge of engineering resins and injection molding processes, including conventional gas assist.
- Demonstrated proficiency in identifying and addressing various plastic materials and their painting requirements.
- Familiarity with effective 8D problem-solving techniques.
- Ability to interpret GD&T, part geometry, and recommend design modifications to optimize part molding processes.
- Capable of determining optimal gating methods, cooling requirements, estimated cycle time, secondary operations, and packaging needs.
- Experience in designing experiments and conducting DOE, with proficiency in follow-up capability studies and measurement methods.
- Knowledgeable about mold construction techniques, different tool steel variables, and proficient in recommending mold correction procedures for tool enhancement.
- Skilled in machine setups, starts and stops, mold care, and vigilant process monitoring.
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Mechatronics, or a related field.
