Process Engineer
hace 2 meses
Valeo is a leading global automotive supplier, dedicated to designing innovative solutions for the mobility industry. As a Process Engineer - Industrialization and Welding Expert, you will play a crucial role in driving our company's vision of creating a greener and more secure mobility.
Key Responsibilities- Industrialization
- Manage the introduction of production equipment using IPROM
- Collaborate with suppliers to develop equipment or assembly lines
- Design tools and validate supplier proposals
- Define acceptance criteria for new equipment or lines
- Perform pre-acceptance and acceptance of equipment
- Conduct trials on lines and deliver reports
- Develop action plans and follow up on readiness for FDPR
- Collect and perform capabilities of equipment and processes
- Set up equipment and propose process validation plans
- Lead PFMEA and be accountable for control plans
- Develop new processes for high efficiency and cost-effectiveness
- Recommend new ideas and techniques for project success
- Achieve line validation within 2 minutes
- Mass Production
- Investigate welding-related issues to improve product performance and increase productivity
- Develop repair procedures and assess flaws to determine product fitness-for-service
- Develop standards, materials, weld joint design, and welding processes
- Develop welding process procedure qualification, supplier qualification, and product testing
- Troubleshoot welding problems and provide corrective solutions
- Monitor QCDM and propose improvements
- Survey equipment performance and optimize
- Reduce cycle time to optimize investments, material, and labor costs
- Support production technicians (training, analysis, problem-solving)
- Participate in VPS workshops (e.g., 5S, TPM, SMED, Continuous Hoshin)
- Participate in APU QRQC
- Lead HC reduction projects
- Keep PFMEA, Process Flow, and process documentation updated
- Develop best practices, routines, and innovative solutions to improve production rates and quality
- Manage cost and time constraints
- Prioritize and develop projects based on critical needs
- Work with multi-functional teams to achieve project goals
- Prioritize problem-solving for chronic manufacturing issues
- Analyze and troubleshoot process problems for continuous improvement
- Develop projects within allocated timelines and budgets
- Maintain Cpk for SPPC at a minimum of 1.67
- Improve robots and welding systems
- Conduct CQI-15 audits
- Standardization
- Validate PG RAISE and VRF standards created by Standard Owners
- Validate changes to standards proposed by sites
- Apply and promote standards in your domain
- Apply VPS rules
- Perform risk assessments
- Environment
- Exhibit a service attitude and team player behavior
- Ensure respect of Safety and Environment procedures of Valeo Group
- Maintain 5S and report issues
- Alert for safety rule infringements
- Report daily activities and follow up on objectives
- Communicate directly with N (Hierarchical or Functional) during labor hours
- Anticipate problems before they occur
- Minimum 3-4 years of experience in the Automotive Industry
- Desired knowledge in production, maintenance, and projects
- Engineering degree (Industrial, Mechanical, or Administrator)
- Bachelor's degree in Welding Engineering or Welding Engineering Technology
- English language proficiency is mandatory
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