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Senior Controls Engineer

hace 2 meses

Reynosa, Tamaulipas, México Corning A tiempo completo
About the Role

Corning is a vital part of progress in the industries we help shape and the world we share. We invent technologies that change lives by harnessing the power of materials science. Our scientific and manufacturing expertise, our boundless curiosity, and our commitment to purpose-driven innovation put us at the center of how the world interacts, works, learns, and lives.

We invest sustainably in research, development, and innovation, which means we're always ready to tackle the toughest challenges alongside our clients.

Job Summary

This segment is classified into two main product groups: operator network and business network. The carrier network product group primarily consists of products and solutions for fiber optic communication infrastructure for services such as video, data, and voice communications. The business network product group primarily consists of fiber optic communication networks directed at businesses, governments, and individuals for personal use.

Key Responsibilities
  • Develop New Manufacturing Processes
    • Develop new manufacturing processes, technologies, and methods while improving existing manufacturing processes and capabilities to reach the required CPK/SIGMA levels controlling process scrap and product cost.
  • Ensure CSC Compliance
    • Assure CSC Compliance through proper process documentation, enforce standardization, and findings follow-up.
  • Design and Analyze Products and Processes
    • Design and analyze first-generation/next-generation products, processes, and/or equipment in support of new product/technology introduction.
  • Maintain Expertise
    • Maintain knowledge of the latest developments in their area of expertise to identify and document any intellectual property developed as part of a project.
Key Activities
  • Plan, Organize, and Execute Work-Streams
    • Plan, organize, and execute work-streams on projects to deliver process improvement and step-change capabilities.
  • Evaluate Process Cost, Quality, and Capability Alternatives
    • Evaluate process cost, quality, and capability alternatives; institute continuous improvements to existing manufacturing operations through process automation/semi-automation.
  • Project Work Scope
    • Project work scope typically includes equipment selection (design, development), manufacturing installation, start-up, and acceptance (Pilot, Pre-Pro Runs & EEM).
  • Develop and Update Manufacturing Process Documentation
    • Develop and update manufacturing process documentation (MPIs, VAs, PM/AC along with Maintenance Department).
  • Work with Manufacturing, Development, and Upstream Process Experts
    • Work with and facilitate alignment between manufacturing, development, and upstream process experts to deliver step-change and improvement of finishing technology capabilities.
  • Manage Internal Corning Resources
    • Manage internal Corning resources to complete project deliverables.
  • Interface with External Machine Builders, System Integrators, and Suppliers
    • Interface with external machine builders, system integrators, and suppliers to specify and deliver fully integrated process machine systems on-time, on-budget, and fulfilling the technical scope when appropriate.
  • Apply Knowledge of Engineering Principles and Methods
    • Apply knowledge of engineering principles and methods to resolve challenges.
  • Utilize Statistical Tools, Engineering Data, and Methodologies
    • Utilize statistical tools, engineering data, and DMAIC/DESIGN/Lean/MEE/TRIZ methodologies to develop process and fundamental understanding to support robust manufacturing processes.
  • Support Development and Execution of Finishing Technology Strategy, Roadmap, and Project Portfolio
    • Support development and execution of finishing technology strategy, roadmap, and project portfolio.
  • Elaborate Product and Process Improvement Qualification Plans
    • Elaborate product and process improvement qualification plans. Complete technical reports for internal publication.
  • Support Problem-Solving in Manufacturing
    • Support problem-solving in manufacturing, including root cause identification and resolution.
  • Apply Process Engineering Knowledge, Skills, and Expertise
    • Apply process engineering knowledge, skills, and expertise from concept through delivery of process and equipment at production areas.
  • Participate in Stage Gate Defined
    • Participate in Stage Gate (RA, LA, GA) defined.
  • Work on Problems of Diverse Scope
    • Work on problems of diverse scope where analysis of data requires evaluation of identifiable factors.
  • Participate in Solutions Related to Process Issues
    • Participate in solutions related to process issues on Customer Notifications.
  • Introduce Safe and Ergonomic Devices and Processes
    • Introduce safe and ergonomic devices and processes to enable a safe work environment.
  • Lead and/or Support the Implementation of a Robust Product Quality Architecture
    • Lead and/or support the implementation of a robust Product Quality Architecture for new and existing products.
  • Propose and Implement iKaizen and Safety iKaizen
    • Propose and implement iKaizen and Safety iKaizen (ergonomic devices and processes) to enable a safe work environment; support and perform 5S implementation in work area to achieve Plant goal.
  • Define Substitute Consumables
    • Define substitute consumables to avoid an adverse process impact.
Support Global Standardization Processes/Projects
  • Knowledge of Product Application on the Field
    • Knowledge of product application on the field to identify process improvement opportunities.
  • Provide Electrical, Mechanical, and Controls Engineering and Equipment Technical Expertise
    • Provide electrical, mechanical, and controls engineering and equipment technical expertise in maintenance and process, continuous improvement, cost reduction, and productivity improvement.
  • Internal Subject Matter Expert in Control Systems
    • Internal subject matter expert in control systems (PLC, HMI, Drives, etc.), system integration, sensors, and electro-mechanical devices.
  • Lead Technical Support
    • Lead technical support when maintenance/process requirements exceed electrical associate capabilities.
  • Actively Participate on Projects
    • Actively participate on projects involving design, fabrication, off-line integration, testing, installation, production start-up support, training of plant personnel, and technology transfer.
  • Recommend and Implement Long-Term Solutions
    • Recommend and implement long-term solutions to recurring equipment performance issues. Provide inputs to capital and facilities plans for equipment upgrade or maintenance cycles.
  • Create Equipment Qualifications and Initial Training Documentation
    • Create equipment qualifications and initial training documentation.
Minimum Knowledge and Skill Requirements
  • A. Education
    • Bachelor of Science or Engineering Degree or higher in relevant discipline, Master's degree a plus.
  • B. Work Experience
    • 5 years required, 2 years desired of experience as Engineer in Process/Manufacturing, Quality, NPI, or Product Engineering in a multi-product manufacturing environment using Statistical Process Control or/and Quality Control & Risk Assessment.
  • C. Desired Skills
    • DMAIC Green Belt certified, DMAIC Black Belt certification desired, PQA Green Belt experience a plus.
    • Working knowledge of manufacturing Process Control (Error-Proofing method application and Statistical Process Control recommended, Customer complaint resolution a plus, Quality Management Systems utilization a plus, etc.).
    • Demonstrated track record of Quality and Process improvement projects using Six Sigma, DMAIC, or equivalent process improvement methodology.
    • Strong problem-solving skills required (methodological approach).
    • Statistical training with experience applying concepts such as Process Capability and Measurement System Analysis, DOE's, Linear Regressions, Sample Size Calculation, etc.
    • Professional knowledge of MS Office (particularly MS Excel software, MS Word, SPC XL desired, Visual Basic a plus).
    • Knowledge of Minitab, SPC, or equivalent statistical software required.
    • Demonstrated Project Management experience.
    • Ability to manage and participate in both short- and long-term projects.
    • Business Financials knowledge.
    • Excellent verbal and written English communication skills required.
    • Must be a self-starter, coach, able to work in a team environment, and motivate others, while being capable of working independently in a dynamic, business/manufacturing environment.
    • Able to design, configure, and implement HMI programming.
    • Ability to program in ladder logic.
    • Strong fundamental understanding of electrical design practices, control systems integration, controls architectures, PLC's, electro-mechanical drive systems, vision system, risk assessment, and safety systems.
    • Understanding and updating electrical schematics and prints will be a required capability for projects that support plant systems.
    • Experience with the implementation and functions of PID Controls and control loop tuning.
    • Experienced in the checkout and verification of electrical control panels.
    • Well-versed in the rules and regulation relating to implementation and best practices in electrical system design and implementation.