Process Improvement Engineer

Process Improvement Engineer / Ingeniero de Mejora de Procesos

Location:
Tecate, Baja California, México | Full-Time | On-Site

Department:
Operations / Engineering

Reports To:
Engineering Manager / Continuous Improvement Manager

About Us
At Nysonian, we exist to build the next generation of global lifestyle brands that redefine how people live, work, and create. Operational excellence is a cornerstone of our success, and continuous improvement drives our ability to innovate, scale, and deliver world-class products. In our Tecate facility, we empower teams to challenge the status quo, optimize performance, and build smarter, more efficient processes.

Role Overview
The Process Improvement Engineer is responsible for analyzing, designing, and optimizing manufacturing processes to increase efficiency, reduce waste, improve quality, and support operational scalability. This role works closely with production, quality, engineering, and supply chain teams to implement Lean methodologies, execute improvement projects, and drive performance enhancements across the plant.

Responsibilities
Process Optimization

• Evaluate existing manufacturing processes to identify gaps, inefficiencies, and improvement opportunities.
• Develop and implement optimized workflows, layouts, work instructions, and standard operating procedures (SOPs).
• Conduct time studies, process mapping, and bottleneck analysis to increase throughput and productivity.
• Support capacity planning and process capability studies (Cp, Cpk).

Continuous Improvement Initiatives

• Lead Lean, Kaizen, 5S, and waste-reduction activities across departments.
• Facilitate problem-solving workshops and root cause analysis using tools like 5 Why, Ishikawa, and DMAIC.
• Drive initiatives that reduce cycle times, scrap, rework, and downtime.
• Support implementation of automation, new technologies, and digital production tools.

Data Analysis & Performance Monitoring

• Collect, analyze, and interpret production and quality data to identify trends and areas for improvement.
• Monitor performance KPIs such as productivity, OEE, scrap rates, and process efficiency.
• Present data-driven recommendations and improvement proposals to leadership.

Cross-Functional Collaboration

• Work closely with production, maintenance, warehouse, and quality teams to ensure alignment on improvement actions.
• Support introduction of new products, materials, or equipment by developing robust processes.
• Provide training and technical guidance to operators and supervisors.

Quality & Compliance

• Ensure improved processes align with quality requirements, safety regulations, and internal standards.
• Support document control by updating SOPs, work instructions, and process documentation.
• Participate in internal and external audits as required.

Project Management

• Plan, execute, and track continuous improvement projects from conception to implementation.
• Manage timelines, resources, and deliverables to ensure successful project execution.
• Prepare progress reports and deliver project updates to management.

Requirements
Qualifications

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or related field.
• 2–5 years of experience in process engineering, continuous improvement, or manufacturing optimization.
• Knowledge of Lean Manufacturing, Six Sigma, and process improvement methodologies (Green Belt preferred).

Skills

• Strong analytical and problem-solving abilities.
• Excellent communication and cross-functional collaboration skills.
• Proficiency in data analysis tools and Microsoft Office (Excel required; Power BI a plus).
• Experience with CAD tools for layout design (preferred).
• Ability to manage multiple improvement projects simultaneously.
• Familiarity with ERP/MES systems is a plus.

What We Offer

• Opportunity to lead impactful improvements in a fast-growing, globally minded organization.
• Dynamic, collaborative, and innovation-focused work environment.
• Competitive compensation and professional development opportunities.