Machining Process Engineer

IMI plc

At IMI, we're not just creating solutions; we're building careers. So, unlock your potential: do work that matters, grow with us, and be part of a team shaping tomorrow.

Here, you can make a real difference – solving complex engineering challenges that make industries smarter, safer and more sustainable. From the energy that powers homes to the systems that keep the world moving, you'll help create solutions the world depends on.

But it's not just about the work – it's about how you grow. We encourage curiosity, make learning part of everyday life, and give you real opportunities to build new skills and move your career forward.

We believe in nurturing your wellbeing, too, with strong benefits and flexible policies that help you succeed. At IMI, you'll find a supportive, collaborative and inclusive environment where you can truly thrive.

Role Overview

Develop and launch, under the procedures established in the Quality System and the IMI lean manufacturing philosophy; the manufacturing processes for the development of quality and low-cost products, as well as lead new projects and/or integrations to the operations engineering processes..

Work Environment:

This role is on site

Key Responsibilities

· Prepare Ensure the successful launch of new projects, in accordance with the procedures established by the company.

· Provide daily technical support to the assigned production lines, ensuring continuity and efficiency in the operation.

· Define and standardize the selection of cutting tools by part family or process, considering performance, availability, and cost.

· Provide the list of critical spare parts for new or modified tooling, as well as the latest level designs

· Monitor the performance of tools in the production process, using indicators such as useful life, frequency of change, and reasons for stoppage.

· Develop and maintain CNC programming standards (block structure, tool nomenclature, macros, cutting parameters) to ensure consistency between machines.

· Establish and apply optimised machining strategies, aimed at reducing cycle times without compromising the quality and safety of the process.

· Participate in technical negotiations with tool suppliers, seeking performance improvements, technical support and standardization

· Coordinate validation tests of new tools, including technical evaluation, cost-benefit analysis, and compatibility with existing equipment.

· Deliver robust manufacturing processes, meeting key performance indicators (Scrap, Efficiency, FPY), for release to production.

· Comply with the internal procedures required for the validation and release of new processes.

· Lead the preparation of master documents (FMEA & Flowchart), together with the multidisciplinary team.

· Implement new technologies and tools necessary for the manufacture of current and future products, ensuring compliance with quality and safety standards

· Formally document any deviations in the process, in accordance with the internal procedures of the area.

· Prepare and keep updated the technical documentation of the manufacturing process.

· Actively promote the generation of savings in production processes, as well as the systematic elimination of waste.

· Define the inputs required for the manufacturing processes and collaborate with the purchasing area to guarantee their supply.

· Participate in analyses related to hazards, unsafe conditions, process changes, tools, or accidents, as assigned.

· Establish and implement corrective actions derived from non-conforming parts attributable to the process, using root cause analysis tools.

· Participate in quality, production, planning and engineering meetings, providing technical support as required.

· Define and document the standard times required for the creation of manufacturing routes.

· Develop standard worksheets for each process.

· Analyze the technical and economic feasibility of new products or variations of existing products, estimating their manufacturing costs.

· To follow up and execute actions necessary for the fulfillment of their established individual objectives.

· Establish and execute changes in processes and documentation, related to engineering implementations, new products or specific customer requirements.

· Develop cost-benefit analyses to justify the acquisition of assets that drive business efficiency or growth.

· Coordinate and carry out the training of operational personnel in new processes, in collaboration with the multidisciplinary team.

· Actively contribute to the fulfillment of the organization's environmental objectives, ensuring adherence to the environmental policy, as well as the applicable legal framework

Critical Competencies for Success

· Bachelor's Degree / Finished Engineering (Specialty: Mechanical, Industrial, Mechatronics, or similar)

· At least 6 years of experience in Process Engineering Machining or similar positions.

· Interpretation of GD&T drawings.

· CNC programming for 4-axis vertical and horizontal milling machine. 

· Experience in tuning in handling double spindle lathes. (Desirable on Okuma lathes)

· Experience in Swiss lathe set-up and programming. (Desirable around Tsugami and Citizen)

· Knowledge in Fanuc, Mazatrol, Siemens controls.

· High knowledge in the application of cutting tools for various ferrous and non-ferrous materials.

· Experience in the development of concepts for fastening tools.

· Experience in feasibility evaluation and quotations of machining processes.

· Experience in the execution in the launch of new projects.

· Root cause analysis and solution of technical problems in machining.

· Handling of tolerances and surface finishes.

· Knowledge in management and control of the useful life of cutting tools.

· Knowledge in process validation. (CPK, R&R, capability studies)

Software required

· MS Office (Advanced Use of Excel)

· AutoCAD and/or Inventor (Desirable) or similar (Preferred)

· Mastercam or programming software to order (Desirable)

· Minitab or statistical analysis software

Health & Safety

The physical demands described within the Key Duties & Responsibilities section of this job description are required to perform the essential functions of this position.  Reasonable accommodations may be made for individuals with disabilities.  Please contact your local HR representative to discuss the specific Work Conditions and Physical Requirements of this role. 

Health, Safety, and Environmental Duties – At IMI we are all personally committed to protecting our people, minimizing our impact to the environment, the communities we operate in and our company. All members of our workforce have the duty to ensure the health, safety and welfare of themselves, others, and the environment. Every employee is expected to follow all HSE operating procedures, also to challenge any observed behaviours or unsafe acts.

Code of Ethics
IMI expects the highest ethical standards in all business dealings — with customers, suppliers, advisors, employees, and authorities — in line with our Code of Conduct.

IMI may amend this job description in whole or part at any time.

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