Manufacturing Engineer
hace 3 días
Senior Manufacturing Engineer
Brazing Specialist for Automotive Air Conditioning Systems
Position Objective
Lead the
production launch
and optimization of
flame/torch brazing
processes for
automotive air conditioning tubing and components
, ensuring reliable aluminum joints, process stability, and compliance with OEM standards for quality, cost, and safety.
Key Responsibilities
- Lead
production start-ups and launches
for automotive A/C brazing processes. - Design, validate, and optimize
flame or torch brazing
processes for aluminum (tubes, fittings, and
IHX assemblies
). - Perform
machine setup and start-up
, including
pressure control
,
gas flow and mix adjustments
,
flame configuration
, and
torch setup
. - Define and standardize critical process parameters (pressure, temperature, time, surface preparation, and local atmosphere control).
- Diagnose and resolve quality issues (leaks, insufficient/excess filler, porosity, distortion, mechanical strength).
- Coordinate functional and leak tests; support metallographic analysis as required.
- Ensure compliance with
IATF 16949
, APQP/PPAP, PFMEA, Control Plans, and OEM-specific requirements. - Collaborate with design, quality, maintenance, and equipment/consumables suppliers.
- Train operators and technicians on
flame brazing
, safety, and best practices. - Drive productivity improvements, scrap reduction, and process robustness.
Process / Product Scope
- Automotive air conditioning tubing and assemblies
. - Aluminum brazing
using flame/torch processes. - IHX (Internal Heat Exchanger) assembly
and related component joining.
Requirements
- Bachelor's degree in Mechanical, Industrial, Materials Engineering, or related field.
- 5+ years of experience
in automotive manufacturing with a strong focus on
flame/torch brazing
. - Proven expertise in
machine setup and start-up
,
pressure control systems
,
gas adjustments
,
flame and torch configuration
. - Demonstrated experience with
production launches
(APQP/PPAP). - Strong knowledge of
aluminum brazing
for automotive A/C systems. - Technical English proficiency (intermediate–advanced).
Competencies
- Hands-on technical leadership on the shop floor.
- Root cause analysis and problem-solving.
- Effective communication and cross-functional teamwork.
- Strong focus on safety, quality, and results.
Key Performance Indicators (KPIs)
- Process stability at launch (Cp/Cpk).
- Scrap, rework, and leak rate in hermeticity testing.
- On-time PPAP and launch milestones.
- Cost reduction and downtime related to the process.
Location
- Plant location: San Luis Potosí, Mexico.
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