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Director del fiabilidad y calidad

hace 3 semanas

Hermosillo, Sonora, México TE Connectivity A tiempo completo

ROLE DESCRIPTION

The High-Speed Cable Assembly Reliability & Testing (R&T) Leader will lead a dedicated team of R&T engineers and will have responsibility for driving standardized Design for Reliability Engineering (DfRE) and Robustness Validation (RV) Methodologies for all High-Speed Cable Assembly Products in the DDN Portfolio. He/she and their team will work extremely closely with customers, Product Development Engineering (PDE) teams, Manufacturing Process Development Engineering (MPDE) teams, Field Application Engineering (FAE) and Advanced Quality Engineering (AQE) to deeply understand the end application requirements and the associated "mission profile". They will partner with the Global R&T COE to drive the application of standardized methodologies and alignment on all Reliability Testing and Test & Validation plans for each of the assigned new product development programs. They will identify unique product line test needs and application testing requirements and work with the R&T COE to develop custom Test System & Software as required to support the unique testing requirements for each product line. In addition, he/she will also partner with the Global R&T COE to co-develop Reliability Test Plans and Test & Validation Plans aligned with TE's LeanPD stage gate approach for product development. The High-Speed Cable Assembly Reliability & Testing (R&T) Leader will oversee integrating reliability considerations during technology & product evaluation, NPI product development from receipt of Customer Spec ("mission profile") through Product Release into mass production. DfRE Experts in the

Global R&T COE will help determine the appropriate test strategy to collect data using destructive Highly Accelerated Life Test (HALT) or Highly Accelerated Stress Tests (HAST) techniques to evaluate product reliability. Based on collected data and in close collaboration with PDE teams, they will identify weak design/process features or components and work closely with PDE and AQE on the development of corrective actions and improvement plans, engaging with material and component experts to evaluate improvements of the corrective actions by technics such a stress/accelerated screening. They will also support failure analysis (F/A) and Root Cause and Corrective Action (RCCA) of line scrap and customer returns as well as competitive benchmarking activities. R&T Engineers and DfREs will leverage a reliability approach as defined in structured development approach such as Design for Six Sigma (DFSS), Toyota inspired LPDS methodologies and Robust Design principles, and will master reliability data sources, stress acceleration models, ALT and Test to Failure analysis and other reliability tools in order to drive data and capability based decisions to ensure The reliability and robustness of DDN products meet and/or exceed customer expectations.

KEY RESPONSIBILITIES

 Primary responsibility for developing and driving standardized Design for Reliability Engineering

(DfRE) and Robustness Validation (RV) Methodologies for all High-Speed Cable Assembly

Products.

 Drive a DFSS culture, one of innovation, constant learning, and continuous improvement that

aspires to deliver "First Time Right"; provide product development and DFSS training, coaching,

and mentoring to product design teams to create a world class product development

organization.

 Drive excellence in Design for Reliability ensuring comprehensive utilization of modeling and

simulation, structured DOE approaches, robust product validation including HALT/HAST and Test

to Failure (TTF) methodologies. Oversee integrating reliability considerations during technology

& product evaluation, NPI product development from receipt of Customer Spec (Mission Profile)

through Product Release into mass production; will have T&V Plan + Reliability Test Plan

Finalization Authority for High-Speed Cable Assembly Products.

 Partner with PDE's to quickly produce and evaluate first samples to expedite speed to market

and drive fast and iterative product design improvements; drive Early Concept Testing

identifying potential weaknesses and failure mechanisms in the product design and validating all

improvements through testing and capability analysis.

 Work very closely with MPDE about Process Developments and Equipment Developments,

developing comprehensive test plans to ensure capability to six sigma standards and driving

world-class Simultaneous Engineering (Concurrent Engineering).

 Support Mfg Quality with failure analysis (F/A) and Root Cause and Corrective Action (RCCA) of

line scrap and customer returns as well as competitive benchmarking activities.

 Lead the identification of special testing needs and requirements and partner with Global R&T

COE to develop Custom Test Equipment, Tests & Test Specifications. Oversee all application

testing for High-Speed Cable Assembly Products.

 Drive high performance organization by providing your team routine coaching and feedback,

holding your team accountable to meet performance objectives, and providing meaningful

development to increase individual/team capability.

 Manage employee well-being by prioritizing work, effectively managing resource loading, and

providing flexibility to enable employees to successfully balance their work and personal lives.

 Drive organization effectiveness by structuring your organization in a way that best enables the

BU strategy, maximizes resource efficiency and productivity, and provides role clarity and clear

lines of accountability.

 Manage the talent in your organization to support the business now and to proactively prepare

for the future by identifying organization skillset/role gaps, implementing plans to fill any

skillset/role gaps, and assessing current talent fit to ensure the right talent is matched to the

right roles to best meet the needs of the business.

 Integrate reliability considerations during technology & product evaluation, NPI product

development from receipt of Customer Spec (Mission Profile) through Product Release into

mass production.

 Contribute towards requirement engineering. Understand the load requirements clearly to

derive inner load and stresses.

 Drive reliability planning tailored to environmental and use conditions, integrating contingency

planning and business impact.

 Analysis of test data. knowledge on data acquisition methods and system.

 Apply accelerated test models and test-to-failure strategies to determine reliability limits and

identify failure modes.

 Present reliability status and risks to executive leadership, influencing design decisions and

investment in robustness.

 Provide guidance on sample size requirements and duration for reliability testing by utilizing

reliability statistics.

 Act as a champion for reliability culture, fostering a proactive and metrics-driven mindset within

cross-functional teams.

 Analyze data from those optimal validation tests to calculate reliability and identify risks or

failures. Calculate MTTF based on test to failure evaluation.

 For identified risks, support definition of mitigation plans and implementation to improve

reliability.

 For identified high risk failure modes and actual failures, support definition of corrective actions

and their implementation to improve reliability.

 Communicate and interact with customer reliability experts to report on reliability analysis.

 Participate in design reviews and facilitate the reliability section of the design review.

 Establish a database of reliability tests, models to be re-used across projects.

YOU MUST HAVE

  • Bachelor/ Master's degree in technical discipline (Electrical Engineering, Electronics, Mechatronics)
  • 10+ years of Experience in all aspects of reliability engineering for electronic or mechatronics products from reliability estimation to reliability calculation and risk identification.
  • Must also have many years of experience working with test equipment, test systems, test labs, development and deployment of HALT/HAST testing, Test & Validation Plans, development of custom test systems and performing "application tests." Must have a good balance between theory and practice.
  • Experience interacting with global cross-functional engineering teams in multi-site global organization.
  • Excellent English, both verbal and written, and the ability to interact professionally with customers, leadership, stakeholders, cross functional teams and subject matter experts.
  • Exceptional analytical, critical thinking, and problem-solving skills and ability to make decisions when presented with a series of challenges, conflicts and constraints. Ability to drive to big picture goals and milestones while valuing and maintaining strong attention to the details.
  • Knowledge on FIT estimation methodology, statistical analysis for reliability calculation such as Weibull-analysis or 2-statistics, application of Bayes theorem, random failure principle, FMEDA, FTA
  • Reliability Engineering training from company, ASQ, TUV, Reliasoft or equivalent
  • Experience with custom product development, working closely with customers to define mission profile of the end application and optimizing reliability strategy based on customer needs.
  • Experience in running statistical analysis for reliability calculation for mechatronic products.
  • A high curiosity in understanding how systems/products work along with a reverse engineering mindset.