Design Engineer + Program Manager

**Job Title**: Design Engineer + Program Manager

**Division**: Automotive

**Lo**c**ation**: Guanajuato, Mexico

**Reports To**: Director of Automotive Sales and Engineering

**Summary**

Become the product owner through Design, Development, and Validation of Stainless-Steel Bellows (dynamic couplings in gas/fluid systems) for the Automotive market segments. Work locally and globally in an innovative environment using both empirical and analytic methods to design, validate and verify product durability using customer and internal requirements. Formulate reports and communicate results to technical and non-technical persons.

In addition; this role will be responsible for the planning, execution, monitoring, controlling, and close out of assigned proposals, development, and production programs. This position will be responsible for the achievement of customer and internal business case objectives by working across all the business functions to formulate both strategic vision and tactical direction for the assigned programs and projects.

**Essential Functions**:
**(Primary) Product Design**:

- Lead and collaborate cross functionally with engineering, program management, quality, and manufacturing to lead NPD/NPI projects from conception through production launch, while using ABI’s Product Development Process.
- Identify opportunities for new and/or improvements to existing technologies, tools, or processes
- Lead and collaborate with Tier 1 / OEM’s to determine necessity and/or feasibility of integrating a Flex Joint to satisfy internal and external DVP&R requirements including but not limited to corrosion, movement capabilities, full system response (low and high frequency), thermal boundary requirements, gas flow constraints, and fatigue life.
- Lead and participate in cross-functional design reviews for new (initial release) and change requests.
- Responsible for accurate bill of materials (BOM) for all initial releases and design changes (ECR).
- Support APQP teams with prototype and development drawings for quotations and other new business opportunities using best engineering judgement and analysis through fatigue and motion theory.
- Create complete, accurate 2D drawing sets and BOMs with proper GD&T, tolerance stack-up, and compliance to global standards.
- Organize the exchange of 3d models and 2D drawing to/from customers and vendors to insure utilization of latest design revision. Ensure that 2D drawings and 3D CAD models requested by customer engineering comply with all requirements.
- Review, interpret, and react to customer data to drive product development progression.
- Prepare written documents such as standard operating procedures, memos, reports, and technical knowledge transfer documentation.
- Negotiate and mediate best GD&T solution internally with quality and manufacturing and/or externally with suppliers for functionality and economical manufacturability.
- Gatekeeper and local manager of EPDM database containing all CAD drawings.

**(Secondary)** Program Manager**:

- Manage the overall customer and business case performance of the program portfolio with responsibility and accountability for success to time, cost and quality constraints
- Lead the team to create program plan, schedule, work breakdown structure, budget, and risk mitigation plan from which functional execution plans are developed
- Responsible for ensuring all development programs are adequately planned at a business and functional level to deliver on business case and customer contract objectives
- Knowledge of core planning elements such as requirements planning, deliverables definition, milestone definition, risk management, resource management, and critical path scheduling are key
- Lead the program team through the monitoring and control phase of program execution using robust management operating systems and integrated cross functional teaming approaches
- Responsible for ensuring scope, schedule, and cost baseline change controls
- Develop, maintain, and manage internal performance scorecards for development and production programs
- Lead program team through the new product introduction phase of programs to ensure successful transition to production and customer services
- Utilize a gated control and approval process for the product life-cycle
- Responsible for customer scorecard performance and the associated internal performance measures
- Work across the functions to identify and plan activities required to continuously improve upon performance variances from business case objectives
- Manage through the program team for all “get to green” or “recovery” efforts on scorecard variances
- Provide leadership in the creation and maintenance of robust customer and subcontractor relationships & management
- Lead and facilitate customer interfacing on development and production/sustainment programs

**Qualifications**:
**Required**
- Expert English speaker
- Four-year Bachelor of Science (BS) degree in