Process Coach Maintenance

**Position Duties**:Coach Safety, Quality and Productivity to ensure objectives are met through following standardized work processes**S **afetyEnforce compliance with Safety Operating System practices to include, but not limited to: Combustion Safety; Energy Lockout; Pedestrian and Vehicle Safety; Working at Heights; Pre-Task Analysis (PTA); and licensing and safety training requirementsPerform safety inspections using corporate tools (OHSIM, MSS, SPRB) and conduct safety talksIdentify and insure that safety hazards and unsafe practices are promptly correctedComplete 100% of mandated FAS08 PMs at the prescribed frequency**Quality**Communication and RecognitionDrive Continuous Improvement through a focused maintenance program designed to reduce scrap and ensure reliability of error-proofing devicesMaintain automation in a state of compliance with specifications, fit, form, and contamination standards**Delivery (Productivity)**Lead skilled trades/maintenance personnel to evaluate controls requirements for maintaining and improving production yields, throughput, and up timeResponsible for monitoring day-to-day production processes, tooling, and operations related to automation equipmentAnalyze equipment performance and work to improve efficiencies; actively participate in Constraint Review ProcessEnsure equipment start-up readiness for productionUse andon data (FIS, POSMON, PAARS, Maximo, etc.) to prioritize efforts and achieve 100% flow**Cost**Optimize throughput in accordance with budgets and cost objectives: meet or beat scheduleMeet FTT, inventory, cost, scrap, supply, and tooling expense targetsMinimize overtime by improving JPH, controlling absenteeism, using predictive maintenance programs; preparing for and fully utilizing down time; optimizing use of skilled labor throughout the daySupervise material control (spare part inventory), repair and rebuild programs, and reliability and maintainability reviews**People**Build Team Leaders’ and Team Members’ capabilitiesCreate a conducive work environment for the team(s) to complete their assigned responsibilities/tasks; build and foster a team environment between production and maintenanceBasic administration of supervisory responsibilities and documentsMaintain a versatility matrix that ensures technical coverage at all timesAssist and teach maintenance troubleshooting techniques to improve mean time between failure and mean time to repairParticipate in Time & Data Management meetings as prescribed by Ford Production System (FPS)**Maintenance**Supervise preventive maintenance schedules, preventive and predictive inspections, and repairs to minimize down timeCoordinate and schedule manpower and materials to meet maintenance requirements to minimize down time; coordinate maintenance activities with other plant operationsConduct root cause analysis of downtime issues to prevent recurrence (4D process)Work with ME/PE to launch new programs or equipment, optimize floor layouts, coordinate equipment refurbishment, and develop standardized PM programs from FMEAsExecute prioritized daily maintenance activities (predictive, preventive and crisis maintenance) obtaining full utilization of work force while optimizing available opportunities for all maintenanceProvide input to MPS for weekend and shutdown maintenance planningUse Maximo for Maintenance (MFM) to document all maintenance activities (crisis and planned); provide quality assurance of MFM inputs to enable in-depth data analysis**Environment**- Fully integrate Leak Tag and Jumper Tag process into daily operations _Control and monitor oil, water, and energy usageManage and maintain support systems (plant powertrains (air, electrical, water, etc.), exhausts, heat exchangers, hydraulics, etc.)Maintain housekeeping in all maintenance areas and cabinetsComplete 100% of mandated EOS PMs at the prescribed frequencyPerform other related duties as required**Minimum Requirements**:Education: High School DiplomaExperience: 1-2 years technical work experience and troubleshooting in a Manufacturing environmentFundamental working knowledge of PLC logic and controlsAbility to work any shift as well as rotating shifts and weekendsAbility to work independently with limited supervisionCapable of assigning work to unionized hourly workforce and holding employees accountable for following processes pertaining to daily work assignments in terms safety, quality, and throughputStrong organizational and administrative skillsAbility to multi-taskStrong problem-solving and conflict management skills**Preferred Requirements**:Education: Bachelor’s Degree in Electrical or Mechanical EngineeringExperience: 3-5 years automotive experienceBody shop/stamping/paint/subassembly experienceKnowledge of Lean Manufacturing principlesKnowledge of constraint management principlesSafety and Quality experienceMicrosoft Office kn