Process Stator Ass'y

Results-oriented Manufacturing Engineering professional with comprehensive experience in leading and optimizing new program development and launch cycles for **stator assemblies**and electric vehicle powertrains, from initial concept through production. Expert in developing, maintaining, and continuously improving stator assembly processes (including winding, insulation, and integration), manufacturing standards, and quality operating systems, utilizing robust failure mode avoidance methodologies such as Process Failure Mode and Effects Analysis (PFMEA), Control Plans, and Error Proofing, critical for achieving high-quality stator production. Proven ability to provide critical technical expertise and strategic support to electric motor manufacturing facilities, Product Engineering, and suppliers, driving stator manufacturing feasibility, cost efficiency, new assembly technology implementation, and continuous improvement initiatives. Adept at conducting feasibility studies for stator designs, managing supplier technical evaluations for components and equipment, and ensuring compliance with corporate objectives and regulatory requirements.- Engineering Level Finished, (Mechanical, Electromechanical or kindred).- **High proficiency in English.**:- Soft skills- Leadership skills- Problem solving tools (8D and 5W's).- Skills in AutoCAD, Quality Tools (Process Capabilities), Microsoft Office, especially Excel, Basic Statistical skills and drawing interpretation. Acknowledge of PFMEA & DFMEA Disciplines. TQM Management and Kaizen Methods. Acknowledge in 6 Sigma Disciplines.- Lead PTME Engineering Studies, including "What-if" scenarios and Vignettes through Program Approval (PA) responses (prior to Long Lead Funding and Formal RFQs) for new electrification programs, specifically focusing on stator assembly within Power Unit, and eDrive systems.- Develop comprehensive manufacturing study responses and management review decks (e.g., Deep Dive Decks) pertaining to stator assembly.- Complete study work in collaboration with Product Development (PD), incorporating product assumptions and Bill of Design (BoD) / Bill of Process (BoP) requirements specific to stator assembly.- Support the Digital Pre-Assembly Assessment (DPA5) process through the development of stator assembly component Manufacturing Design Specification (MDS) and Manufacturing Process Specification (MPS) Key Process Attribute Controls (KPACs). Complete Manufacturing Assessment (MA) assessments, identifying any BoD/BoP updates needed for legacy equipment used in stator assembly.- Support simultaneous engineering and feasibility engineering studies among product engineering, manufacturing engineering, and supplier organizations for stator assembly processes.- Fully complete the MA0 and MA1 assessments for stator assembly programs.- Review and incorporate any High Hurt Actions related to stator assembly manufacturing.Develop the manufacturing study response and management review decks (e.g., Deep Dive Decks) for stator assembly initiatives.- Complete study and Global Program Reporting Metric (GPRM) input for stator assembly programs.Develop layout 0 release (and study alternatives) for stator assembly lines.- Support and concur on Hours Per Unit (HPU) target setting for stator assembly.- Co-Lead resolution of manufacturing concerns and feasibility issues related to stator assemblies within the Component Program Module Team (CPMT).Deliver Digital Pre-Assembly Assessment (DPA5) reviews and assess Bill of Process (BoP)/Bill of Design (BoD), Manufacturing Design Specification (MDS)/Manufacturing Process Specification (MPS) for assigned stator assembly component/process in Engineering Reviews.- Responsible for procurement, design, runoff, delivery, and launch of new/re-tooled equipment to support new programs for stator assembly.- Understand and follow Powertrain Manufacturing Engineering (PTME) Strategies, Procedures, Guidelines, Bill of Process, and MDS/MPS requirements for stator assembly, documenting gap approval with deviation acceptance.- Implement standardized engineered solutions for stator assembly equipment, with lead responsibility for ergonomics, safety, productivity, and process conformity.Deploy standard engineering methods in the development and delivery of stator assembly processes and systems.- Incorporate continuous improvements utilizing ME Continuous Improvement / Lessons Learned, Deviation, and Decision Record Processes for stator assembly.Develop and deliver Engineering Statement of Work (ESWP), enquiry specification/bid packages, Statement of Work (SPA), recaps, and issue Purchase Requisitions for stator assembly process-related equipment.- Drive Investment Efficiency process with Product Development (PD) and Original Equipment Manufacturers (OEMs) for stator assembly projects.Follow quality processes (Reconciliation Matrix/Control Plan, Special Characteristics Communication and Agreement Forms (SCCAF), Process F