Abb Robot Programmer

Key Responsibilities

ABB Robot Programming

Develop, modify, and maintain ABB robot programs using RAPID programming language.

Program robots for:

• Spot welding
• Arc welding
• Material handling
• Adhesive application
• Sealing operations
• Assembly automation

Create standardized programming methodologies across manufacturing facilities.

Perform robot path optimization to improve cycle times and improve throughput.

Robot Simulation and Virtual Manufacturing

Develop and maintain ABB Robot Studio simulation models.

Validate robotic processes in a virtual manufacturing environment.

Conduct:

• Reach studies
• Interference checks
• Collision detection
• Cycle time analysis
• Ergonomic studies

Support digital factory and virtual build initiatives.

Factory Planning Support

Work with Factory Planning teams to define robotic system requirements.

Support production line layouts and automation concepts.

Participate in manufacturing feasibility studies.

Evaluate automation opportunities for new truck and cab programs.

Develop robotic equipment specifications for new manufacturing projects.

Production Launch and Commissioning

Support installation and commissioning of robotic systems.

Conduct production readiness reviews.

Verify robot programs during plant startup activities.

Perform debugging and troubleshooting during launch phases.

Ensure robotic systems meet quality, productivity, and safety requirements.

Continuous Improvement

Analyze manufacturing performance metrics.

Identify opportunities for:

• Cycle time reduction
• Throughput improvements
• Downtime reduction
• Quality enhancement

Implement process improvements using Lean Manufacturing principles.

Troubleshooting and Support

Diagnose robot-related production issues.

Resolve:

• Program errors
• Communication failures
• Motion problems
• Peripheral integration issues

Provide shop-floor support during production activities.

Manufacturing Systems Integration

Interface robots with:

• PLC systems
• Vision systems
• Servo systems
• Conveyors
• Tooling equipment
• Manufacturing Execution Systems (MES)

Coordinate with controls engineers for seamless automation integration.

Documentation

Create and maintain:

• Robot program documentation
• Process specifications
• Work instructions
• Validation reports
• Change management records

Ensure compliance with Volvo engineering standards and manufacturing procedures.

Required Qualifications

Education

Bachelor's Degree in:

• Mechanical Engineering
• Manufacturing Engineering
• Electrical Engineering
• Mechatronics Engineering
• Robotics Engineering
• Related technical field

Experience

• 5+ years of industrial robotics programming experience.
• 3+ years of ABB Robot Studio experience.
• Experience in automotive manufacturing environments.
• Experience supporting production launches and factory automation projects.

Required Technical Skills

• ABB Robotics
• ABB Robot Studio
• RAPID Programming
• Robot commissioning
• Backup and restore procedures
• Robot calibration
• TCP and frame configuration
• Multi-robot synchronization
• Automation Technologies
• PLC integration
• Industrial networking
• Safety systems
• Servo controls
• Machine vision systems
• Manufacturing Engineering
• Cycle time analysis
• Process optimization
• Line balancing
• Manufacturing feasibility studies
• Production launch support
• CAD and Digital Manufacturing
• Auto CAD
• CATIA
• Process Simulate (preferred)
• DELMIA (preferred)
• Digital Factory systems

Preferred Qualifications

• Experience with truck, heavy vehicle, or automotive manufacturing.
• Experience with body shop automation.
• Experience with robotic welding systems.
• Knowledge of Volvo Production System (VPS) principles.
• Experience supporting greenfield or brownfield factory projects.
• Familiarity with virtual commissioning technologies.
• Experience supporting North American manufacturing operations.

Soft Skills

• Strong analytical and problem-solving abilities.
• Excellent communication and teamwork skills.
• Ability to work in cross-