Seats Subassembly Process

Job Description

ENGINEERING GRADUATE

FUNCTIONS

STRATEGIC: 55 %.

Develop strategic investment studies based on GVD program timings for code 1 and others assigned projects focused on reducing waste and losses based on Plant CD and business case analysis. Planning of all projects code 1 and others assigned to ME in accordance with the requirements of the corporation considering volumes, capabilities, budgets, lay outs and applications new equipment and tooling based on green or brown field of manufacturing plants. Create Critical Route Timings with attainment to the GVD for code 1 and others assigned projects in detailed for all GA Line. Create Specification Package considering Process and Product Standards, GD&T, government regulations, cycle time of the process, establishing all the KPI ́s and deliverables based on Stellantis standards. Plan and coordinate interaction with the productive area for the introduction of new machinery and equipment in new or existing facilities for the manufacture of vehicles designated to Mexico Plants. Development and approval of layouts, program issuance and control plans. Supplier technical evaluation for purchase sourcing procedure to select the supplier desire based on the technical proposals for Tooling and Machinery Manufacturing. Creation, issuance and follow-up of Indirect Source Package and Purchase Requisitions to procure new machinery, tooling or facilities as product and process requires. Consider and assure the compliance of the Government Policies and regulations as part of the tooling/Facilities. Project management since the program approval phase until successful launch identifying the resources needed in each step for success vehicle vertical Launch. Feasibility studies Development to identify and fix the issue since the product design phase avoiding impact to the production line based on DFA, Value Engineering, PFMEA ́s and Digital Scroll Review. Maintain actual ISO certifications. Contributing and managing projects based on Quality and environmental policies. EPM Early product management - design for assembly / make match with process design (tooling & machinery concept design ) Tooling design engineering, revision and approval in agreement with the plant team, CoC, product engineering and suppliers. Implement Kaizen methodology from a proactive approach on early project phases.

OPERATIONAL: 30%

Tooling buy off, installation, validation and start up on site floor on production plants. Coordinate the tooling/equipment installation tryouts, certification tests and assurance of the right operation of the equipment. Support plant team in the analysis and solution for quality, feasibility ergonomics and safety issues Train plant staff in the use of new technologies at Supplier of Plant facilities. Supply the appropriate tooling, devices and equipment to perform the assembly or test of all the components for the new models or versions at General assembly. Load and upload tool/machinery/facility 3D models and graphics from/into Team Center database. Get knowledge of TCF areas for succession plans: Seats subassembly make process, oven & iron processes to handle leather wrinkles, sequinece of seats subassembly process, H point measurement, scroll for subassembly seats, trim dressing line , Final Line and EOL processes. Like : Glass Cell, Badges installation, IP Setting , transmission flashing, pull out test, End Off Lines test, torque tools, Multi spindle torque tools, torque reaction arms, powertrain indexing process, Coordination of receive shipping tool/machinery from cross board countries supplier until plant arrival.

RESOURCE MANAGEMENT: 15%

Assign proper people to perform buy off, validation and process verification of tooling, equipment and process. Control, spend and tracking Funds assignment for code1 and others assigned new projects at ME MP Portal. Create and lead a cross functional team for tooling development and validation at suppliers and plant sites. Track and spend the funds assignment from kaizen ́s based on the Plant Cost Deployment with B/C approved by Controller. Schedule supplier support for training and pilot phases at plant, based on plant training requirements Lead and Tracking Suppliers activities during project phases (Estimation, Design, Tryouts, Installation, Pilots and Launch).

POSITION REQUIREMENTS

Experience for all GA Seats Sub assembly position:

5 Years of experience as manufacturing engineer in the automotive industry handling all projects phases for Machinery & Equipment: Design concept, Design reviews, Manufacturing Phase, Buy Off , Dimensional certification, Shipping, Installation and Validation and run Pilots and get Launching Phase Supervision. 5 Years of minimal experience on 3D/2D CAD management. 5 Years of minimal experience on Investment studies related to long and medium projects. 5 years of minimum experience in Trim assembly process as : seats subassembly process , EOL and iron –oven seats processes, Urethane Glass cell, IP Setting Install, Badges Install, Door Off / Door On , and Sun Roof Install or similar preferably in the automotive industry. 5 Years of demonstrable experience in Subassembly seat processes , Assist arms, Subassembly Benches, Torque Tools and controllers, Safety Joints and Tighten Torque Theory. 5 Years of demonstrable experience in Seats Assemblies Lines (Preferred STELLANTIS Supplier) and evidence of Participation on Seat Lines Installation

Technical Knowledge:

Pneumatic and electrical advanced knowledge reading electric diagrams and know the norms and standards. Advance of Design & Manufacturing global and internal standards. Experience of Re Design and re tooling new and current tooling and equipment based on Product changes PLC 5000 or equivalent intermediate skills to reading ladder diagrams focused to solve PLC issues. GD & T theory and practical application in projects implemented Level 4 Team Center, ACAD, and Design in NX 8.5 Level 4, in models and lay out loading, uploading and prepare environment to create studies. Experience in using NAAMS for Tooling and equipment design. Simulate and perform feasibility studies focus on manufacturing with software of JACK, VISMOCKUP and PROCESS SIMULATE. Use the SIMPLYFY software for 3D printer for TTO ́s parts for process and tooling validation. Spanish 100 % Spoken, English 95 % spoken. Controls ( Read WD drawings , HMI usage , norms etc. ). Statistics ( CP and CPK, R&R as minimum ). FEA analysis and create FEA studies. Controls Net Validation for all assembly process equipment.

Abilities:

Focused to over standing results and capable to work at stresses and critical environments. Level 4 Develop and implement Innovation thru new tooling & equipment. Level 4. Early Equipment Management (EEM) Pillar. Level 4 Coaching Others skills Level 5 Client Focused in all ME activities with vehicles users as our final customer. Level 4 Build trust relationships with all internal and external contacts Level 5 Communication exhaustive on real time in all directions. Level 4 Problem solving techniques for advanced Kaizen methodology Level 4

OTHER COMPETENCIES:

Apply EPM methodology leading revisions and change the product according with feasibility studies, try out and 3D and physical validation, Tracking on a weekly meetings. Torque tools selection, install, and start up experience Work in get positive results and lead people in different areas. Production, Quality, Suppliers, AME Product, product engineering, Total committed to achieve all deliverables on right time and on right shape. Leadership and proactive focused to reduce waste and loss based on KAIZEN methodology. Develop and modify process standards based on WCT EPM pillar. Experience to apply the import procedures to clear customs and get the equipment shipped on time.

HABILITIES MATRESS

ON THE JOB (Experience> TECNOLOGIES / LAUNCHES/ METODOLOGY /Other industrial).

Implement and develop new technologies for its application and so to achieve the continuous improvement of the processes and of the product. Experience on electrical/pneumatic torque tool selection, install and start up. Experience on developing DOE analysis Experience on developing and modifying process standards of product engineering. Experience on electrical/pneumatic torque tool selection. Reaction arms development PFMEA development and evaluation Process sheets evaluation Layouts 2D and 3D graphics SPC studies Subassembly Process for seats H point dimensionnel test process Process & Machine standards evaluation/development. PFMEA development and evaluation Heat equipment and ovens: Infrared Rays Lamps and others heat transferring process.

LEADERSHIP

Must be capable to demonstrate e implement integral solutions to problems Committed to comply the objectives in the scheduled time. Act with integrity in all actions. Capable to generate innovations and search improvements applicable to the manufacturing processes Leading change - leading people Have the courage to make tough calls Coach, empower and develop others Deliver as a way of life Must be capable to negotiate with suppliers and plant to perform agreements

KPI ́S

Timing (Compliance at every step with EEM). Comply with original funds approved. Comply with run all Pilotos phases and launch Comply and deliver equipment meet PS ME EEM Deliverables workbook 100% achieved. Comply with cost reduction 12 % from program funds assigned. All GA workstation in cycle time after 90 days and 0 issues assigned to ME for all projects to implement. CPK > 1.33 for all new machinery, safety torque tools, and equipment at GA. All issues closed by job1 from ME responsibility after 2 weeks of launch. . PFMEAs zero open issues for ME at VP ́s phase. 100 % of TTO ́s on site in the schedule time. FTC at final Line at Job 1 at FTC > 92.5 % Comply with electrical test at Job1 at 95%. ISD 98 % validation at Job1. BSR at Job 1. 95%. MCN cost (% cost vs. overall project investment). SMI ́s-105 Green Tag at Job1.

CONTACTS

Internal:

Product Engineering / Projects develop / since preplanning until project closing of WCT Pillars. Production, Quality / implementation of new Machinery & equipment / at all steps of EEM Pillar. Purchases department/ purchase order placement process / Step 2 Basic Design of EEM and until Step 7. Maintenance / to gain knowledge of machinery performance, Health assessments / Continuous. Safety / to gather information about GA lines safety risks / Continuous. AME Product/ Feasibility Studies and Digital reviews/from program approval until continues improvement of Digital Manufacturing Pillar Step.

External:

Suppliers / to ask for new technology budget estimation, Bid Process, Design, Build, install, Try Outs, Run Pilots and Launching, Post Job 1 service / In all GDV phases. Customs Broker / Machinery & Equipment customs release procedure / at shipping phase in EEM pillar after Step 4. Environmental and Quality Management System Auditor / Quality and Environmental Audits / Yearly

LEVEL OF RESPONSIBILTY

Achieve timing of projects Avoid issues at launch and piloting phases of a project Equipment & process implementation with Quality compliance Project budget attainment Zero Red issues at launching project phase. Manage more than 2 different areas in GA area.

MANAGEMENT OF CONFIDENTIAL INFORMATION

New product information, volume, technology to be used, piloting and launching dates. 3D model and characteristics of the product for tooling development. Product & Process Standards & Data base information from Team Center. Operational, trades and market strategies information of Stellantis Projects Assigned budget & Equipment design and cost during tooling development. Issues identified during the vehicle pilot phase and normal production must be handle internally. Losses and wastes identified during Cost Deployment and Risk Assessment development.

Requirements

OTHER FUNCTIONS

Purchase requisition creation and tracking payments in PENTASAP system for tooling and facilities. Health assessment and plant structure projects. Coordinate investment studies delivery with facilities and Mexico planning team for general assembly. Launch and tracking issues meetings, equipment validation, engineering meetings to new changes and / or updates, bulletins, Changes Notices and Process Standards review. Coordinate and get Protocols communication changes as new sales codes or build codes between process equipment and Broadcast, WCC and PFS descriptions updating. TRIM : Quality assurance on Trim Panels delivery and installation (Door Modules, Seats, Quarter Trim, Center Console, Instrument Panel, Steering Wheel, Sunroof, HVAC modules, Seat belts, buckles, . Weekly meetings for product revisions with Product engineering and AME product for assembly process feasibility.

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