Process Coach Maintenance
hace 1 semana
**Position Duties**:
Coach Safety, Quality and Productivity to ensure objectives are met through following standardized work processes
**S **afety
Enforce compliance with Safety Operating System practices to include, but not limited to: Combustion Safety; Energy Lockout; Pedestrian and Vehicle Safety; Working at Heights; Pre-Task Analysis (PTA); and licensing and safety training requirements
Perform safety inspections using corporate tools (OHSIM, MSS, SPRB) and conduct safety talks
Identify and insure that safety hazards and unsafe practices are promptly corrected
Complete 100% of mandated FAS08 PMs at the prescribed frequency
**Quality**
Communication and Recognition
Drive Continuous Improvement through a focused maintenance program designed to reduce scrap and ensure reliability of error-proofing devices
Maintain automation in a state of compliance with specifications, fit, form, and contamination standards
**Delivery (Productivity)**
Lead skilled trades/maintenance personnel to evaluate controls requirements for maintaining and improving production yields, throughput, and up time
Responsible for monitoring day-to-day production processes, tooling, and operations related to automation equipment
Analyze equipment performance and work to improve efficiencies; actively participate in Constraint Review Process
Ensure equipment start-up readiness for production
Use andon data (FIS, POSMON, PAARS, Maximo, etc.) to prioritize efforts and achieve 100% flow
**Cost**
Optimize throughput in accordance with budgets and cost objectives: meet or beat schedule
Meet FTT, inventory, cost, scrap, supply, and tooling expense targets
Minimize overtime by improving JPH, controlling absenteeism, using predictive maintenance programs; preparing for and fully utilizing down time; optimizing use of skilled labor throughout the day
Supervise material control (spare part inventory), repair and rebuild programs, and reliability and maintainability reviews
**People**
Build Team Leaders’ and Team Members’ capabilities
Create a conducive work environment for the team(s) to complete their assigned responsibilities/tasks; build and foster a team environment between production and maintenance
Basic administration of supervisory responsibilities and documents
Maintain a versatility matrix that ensures technical coverage at all times
Assist and teach maintenance troubleshooting techniques to improve mean time between failure and mean time to repair
Participate in Time & Data Management meetings as prescribed by Ford Production System (FPS)
**Maintenance**
Supervise preventive maintenance schedules, preventive and predictive inspections, and repairs to minimize down time
Coordinate and schedule manpower and materials to meet maintenance requirements to minimize down time; coordinate maintenance activities with other plant operations
Conduct root cause analysis of downtime issues to prevent recurrence (4D process)
Work with ME/PE to launch new programs or equipment, optimize floor layouts, coordinate equipment refurbishment, and develop standardized PM programs from FMEAs
Execute prioritized daily maintenance activities (predictive, preventive and crisis maintenance) obtaining full utilization of work force while optimizing available opportunities for all maintenance
Provide input to MPS for weekend and shutdown maintenance planning
Use Maximo for Maintenance (MFM) to document all maintenance activities (crisis and planned); provide quality assurance of MFM inputs to enable in-depth data analysis
**Environment**
- Fully integrate Leak Tag and Jumper Tag process into daily operations _
Control and monitor oil, water, and energy usage
Manage and maintain support systems (plant powertrains (air, electrical, water, etc.), exhausts, heat exchangers, hydraulics, etc.)
Maintain housekeeping in all maintenance areas and cabinets
Complete 100% of mandated EOS PMs at the prescribed frequency
Perform other related duties as required
**Minimum Requirements**:
Education: High School Diploma
Experience: 1-2 years technical work experience and troubleshooting in a Manufacturing environment
Fundamental working knowledge of PLC logic and controls
Ability to work any shift as well as rotating shifts and weekends
Ability to work independently with limited supervision
Capable of assigning work to unionized hourly workforce and holding employees accountable for following processes pertaining to daily work assignments in terms safety, quality, and throughput
Strong organizational and administrative skills
Ability to multi-task
Strong problem-solving and conflict management skills
**Preferred Requirements**:
Education: Bachelor’s Degree in Electrical or Mechanical Engineering
Experience: 3-5 years automotive experience
Body shop/stamping/paint/subassembly experience
Knowledge of Lean Manufacturing principles
Knowledge of constraint management principles
Safety and Quality experience
Microsoft Office kn
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