Npi Process Engineer

hace 2 semanas

Ciudad Juarez, México NIDEC AUTOMOTIVE MOTOR MEXICANA A tiempo completo

**NIDEC AUTOMOTIVE MOTOR MEXICANA**

**Solicita**:
**NPI Process Engineer**

**Descripción y Requisitos**

**NPI Process Engineer**

**Job Summary**
Responsible for the new product introduction processes and configuring manufacturing systems to reduce cost, improve sustainability and develop best practices within the production process.**Responsibilities**:
1. Transfer and /or work with equipment designers and manufacturing officers to develop a cost-effective and working production process.
- 1.1. Provide feedback based on lessons learned to STC department.
- 1.2. Support on the equipment transportation for the new motor assembly line.
- 1.3. Coordinate the installation and validation of the assembly and test equipment.
- 1.4. Ensure the assembly process is able to meet/pass the RR event on time.
- 1.5. Work with purchasing to develop expendable product packaging.
- 1.6. Define and establish the correct set up of the machines using the DOE methodology when applicable.
- 1.7. Work with R&D to improve manufacturing processes.
- 2. Develop working instructions, workmanship standards and process documents, and ensure they are followed.
- 2.1. Coordinate PFMEA and Reverse PFMEA with a multifunctional team (Quality, Product, R&D, Manufacturing, Maintenance and operator).
- 2.2. Provide training to manufacturing on working instructions and ensure that those are going to be followed.
- 2.3. Develop the Flow Chart and support on Control Plan of each process.
- 2.4. Perform periodical revisions of procedures, work instructions and all documents where is responsible.
- 3. Maintain reliable and safe manufacturing system while improving production rates, efficiencies, yields, costs and changeovers
- 3.1. Participate on Continues Improvement and Kaizen activities.
- 3.2. Align 3Q6S initiatives on manufacturing process.
- 3.3. Work and deliver safe and ergonomic manufacturing process.
- 3.4. Work to meet SQDCI (Safety, Quality, Delivery, Cost, and Inventory) metrics as well as KPIs (Key Performance Indicator).
- 4. Develop innovative solutions, evaluate and improve on processes in manufacturing systems.
- 4.1. Implement mistake proofing solution.
- 4.2. Work with supplier on cutting-edge ideas.
- 4.3. Work on effective line balancing strategies.
- 5. Improve process capability and production volume while maintaining and improving quality standards.- 5.2. Perform Cpk and Ppk analysis in order to maintain capable stations (>2)
- 5.3. Perform GR&R (P/T ratios and % study variation below 10%) and AAA (>90%) to critical station.
- 5.4. Work with Quality, Production, and Maintenance team on FPY and OEE activities.
- 6. Develop and implement systems that optimize all phases of production process.
- 6.1. Work with Test and Maintenance team to automate or semi-automate process using PLC, sensor, mechanical and hydraulic devices.
- 7. Advise on corrective actions.
- 7.1. Participate on LPA audits.
- 7.2. Work with multifunctional team on 8D and customer complaints analysis.
- 7.3. Work with production line and Quality department on QRQC analysis.
- 7.4. Ensure process documentation is updated, and open actions are closed before any audit such as VDA, Customer, IATF 16949, and others.
- 8. Ensure projects are completed on time and financial budgets are followed.
- 8.1. Follow established projects plan based on time and budget.
- 8.2. Be able to develop ROI and Payback analysis.
- 8.3. Work with purchasing department on the quoting process, and in the following processes until get the PO then keep in touch with the supplier in order to meet committed date.
- 9. Work with design engineering on DFX (Design for excellence) to include.
- 9.1. Design for cost
- 9.2. Design for test
- 9.3. Design for manufacturability
- 9.4. Design for assembly**Competences**:

- Advance knowledge on manufacturing processes (for electrical motors or transformer preferable).
- Knowledge and experience on the automotive industry.
- Proactive and teamwork attitude.
- Expertise in process management tools including PFMEA, process control plans, reactions plans and risk assessments.
- Strong problem solving skills including root cause and fault tree analysis.
- Experience with Lean Manufacturing concepts.
- Advance knowledge on line balancing and time study. MOST preferable.
- Communication skills.
- Analytical and research skills.
- Technical and practical skills.
- Committed to complete tasks on time and into budget.
- Proven history in improving supply chain efficiency.
- Excellent eyes for detail.
- Strong documentation management skills.
- Detailed understanding of Quality systems.
- Working knowledge of CAD/CAE and Solid work engineering tools.
- Experience and / or knowledge in CQI 15.
- Experience on equipment integration:

- PLC programing. (Keyence preferable )
- Knowledge on vision system implementation and set up (either camera or sensor)
- Experience using servomotors, pneumatic cylinders.

**Education**:

- Bachelor’s Degree in Electronic Engi

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