NA STA Site Exterior

As a Supplier Technical Assistance (STA) Site Engineer at Ford Motor Company, you are a key technical interface between Ford and its supply base, accountable for ensuring flawless program launches and robust ongoing production support. This role focuses on supplier manufacturing readiness, risk mitigation, capacity assurance, and compliance with Ford's quality and performance requirements.

Education:

• Bachelor of Science/ Engineering, or academic equivalent
• Be proficient in English when working with global teams
  Knowledge of Problem Solving and Quality systems and tools

Key Experience

• Experience in manufacturing process(es) of the responsible component commodities and process control
• Experience in Quality systems, tools and techniques
• Project management experience
• Supply/Crisis Management Experience
• Strong communication and relationship building skills
• Knowledge of manufacturing process(es) with hands-on experience (preferably stamping, structural)
• Prior experience in Purchasing, Supplier Management, Supply Chain
  Prior experience in the stamping process planning, implementation, and launch and secondary manufacturing operations (machining, assembly, etc)

DISCLAIMER:

Ford Motor Company is an Equal Opportunity Employer, as we are committed with a diverse workforce, and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran and basis of disability.

Key Responsibilities:

• Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and 'date to green' plan to appropriate management
• Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
• Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
• Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
• Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
• Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan
• Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
• Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
• Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
• Drive Supplier manufacturing health chart compliance and support development of new health charts
• Drive suppliers for Special process compliance with the support of STA Technical Specialists
• Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
• Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
• Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
• Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
• Drive compliance to all organizational and corporate training requirements and SIM process compliance.
• Engagement with external suppliers to drive robust Stamping/Structurals manufacturing process standard execution to deliver quality and delivery excellence
• In depth Stamping/Structurals process feasibility analysis for new supplier sites, new technology and high-risk
• Provide Stamping/ Structurals process technical support during issue resolution to cascade supplier systemic quality, capacity, delivery, and manufacturing lessons learned to prevent recurrence
• Ability to travel in North America (+50%)