Process Coach Emotor

A Production Process Coach is one of the most important roles in the Manufacturing process. A responsible, honest, and results-focused Engineer is required. It is the most critical position to coordinate all the activities that take place during the shift and is the one who moves the support areas to achieve the objective. He/she must have communication and operational staff development skills.
- Education:
Mechatronic, Mechanical, Electrical, Electronic, Industrial Engineering or similar.
- Work Experience

Demonstrable experience in the automotive industry. Production, Process, Quality, Industrial Maintenance, Equipment Controls/Management, Personnel Administration.
- Languages:
Professional English
- Functional Skills

Inventory management, Production planning, Personnel administration, Problem solving methodologies Global 8Ds, Six Sigma, etc.
- Technical Skills

Knowledge of automation software and hardware (Siemens, ABB, Fanuc), as well as knowledge of electrification lines: Electronics, Motors, Transformers, Batteries
- Leadership Skills

Decision making, conflict management, teamwork and cross-team work, critical and analytical thinking, administration, stress management, Service Attitude, Self-management, Adherence to Standards, Effective Communication, Conflict Management, etc.
- Day and night shiftExtra time on Saturday and Sunday

DISCLAIMER: Ford Motor Company is an Equal Opportunity Employer, as we are committed with a diverse workforce, and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran and basis of disability

**Safety**:

- Ensure compliance with safety standards (AST)
- Assurance, compliance and analysis of SOI Process Observations (Safety Observation Index)
- Leader of incident-accident investigations (OSHIM - GPA)
- Performance, approval and update of QPS (Sequence of Operations, Use of Personal Protective Equipment, etc.)
- Ensure and monitor license dates such as ECPL, Work at Heights, Crane Operation
- Lead by example in behaviors, avoiding unsafe acts and conditions (use of cell phones, mobile equipment, etc.)
- Assurance, compliance and analysis of the use of toxic substances in the production area
- Compliance and attention to safety (talks, courses, standard)

**Quality**:

- Support in analysis of Customer Rejections and Complaints
- Direct activities to support areas to improve quality metrics (FTT&RTY, SCRAP, Contamination, etc.)
- Create and ensure compliance with the Control Plan, monitoring the results of laboratory tests and, if necessary, activate the Reaction Plan.
- Adherence to Contamination standards, ensure Dirt Check tests, audits of processes for the correct handling of production material, use of gloves to prevent rust on parts.
- Creation and maintenance of operational documents: Control plans, Visual aids, Check list, Registration sheets, AMEF, Procedures, Product drawings, Process sheets, lessons learned, single-point lessons, SCCAF, error proofing. QPS
- Monitoring, support, attention and solution to the main offenders to the FTT&RTY, SCRAP and CPU indicators.
- Monitoring of material that is outside the quarantine process together with quality with a maximum of 15 days.
- Responsible for the total quality of the process. Leader, integrator and user of quality tools.
- Approve and review engineering changes in WERS, MTC, DCP, Change Management necessary with ME for timely changes.
- Ensure management of data, records and reports of the department according to GIS1, GIS2.
- Identify, block and manage defective or suspicious parts according to applicable procedures and perform quarantines in QLS and CMMS.
- Lead the investigation of major product issues together with PD, IQ, Supplier, and establish appropriate problem solving methods (A3, PSS, G8D, Six Sigma) to avoid recurrence and leak points in the system.
- Manage and administer calibration program for measuring equipment.
- Attention and follow-up to audits (Follow-up plan for systematic closure of findings) knowledge and adherence to automotive industry regulations (ISO 9001, IATF16949, ISO 14001)
- Implementation of maintenance and process improvement through Lean manufacturing (kaizen, 5s, VA and VNA, TDM, standardization, etc.)
- Make parameter adjustments on machines and/or review the DCP/SCCAF with PD to maintain/verify process stability.
- Create, whenever applicable, a Risk Assessment that is generated by a quality condition in the product
- Prepare reaction plans for processes out of control.
- Knowledge and mastery of the Procedures applicable to PTO
- Knowledge and mastery of the Non-Conforming Material Management procedure
- Knowledge and mastery of the Corrective Actions procedure
- Knowledge and mastery of the Inspection Stations procedure
- Implementation and monitoring of Master and Challenge Parts

**Delivery**:

- Ensure adherence and c