Automation/electrical Reliability Engineer

**Automation/Electrical Reliability Engineer**

**Job Summary**
Be responsible for the reliability of the electrical, instrumentation, control, and automation equipment of the plant and for the Electrical, Instrumentation, Automation and controls systems design, specification, programming, simulation and testing, start-up assistance, and other detailed documentation of PLC & HMI. Must have proven experience in PLC logic programming and HMI systems programming. Must have a solid understanding of Electrical Equipment, Instrumentation, Control Devices, Computer programming, software development to PLC program processes and HMI configuration.

**Responsibilities**:

- Responsible for the reliability of the electrical, instrumentation, and control equipment of the plant, including MV & LV Transformers, Switchgears, MCCs, Motors, Grounding System, Lighting & Lightning Systems, PLCs, HMIs,
- Participate in the budgeting process and control of the maintenance cost of electrical, instrumentation, control and Automation equipment
- Design and maintain the Electrical Equipment & Control system of the plant and execute and control project under $500K in the plant
- Analyze electrical, control, instrumentation & Control System failures finding the root cause of them, reducing or eliminating them
- Adhere to all CEMEX, OSHA and MSHA rules and regulations at all the times and wear proper safety equipment while on plant grounds
- Provides Electrical, Instrumentation & Automation technical support to operation and maintenance.
- Performs investigation of process deviations and anomalies related to Electrical, Instrumentation & Automation hardware and software.
- Implements Hardware/Software changes and upgrades on electrical, instrumentation, automation equipment.
- Manages projects related to design, commissioning, and performance improvement of electrical, instrumentation & automated equipment.
- Implements modification/change control procedures and protocols.
- Continuous Update of daily reports
- Continuous Update of operation interlock's
- Addition of new equipment and systems in PLC and HMI program
- Perform continuous Backups of PLC & HMI
- Continuous communication to operators, operations team, and maintenance mechanical/electrical to improve operation screens and process automation
- Supervise Electrical & Instrumentation Team
- Develop and propose preventative, predictive and autonomous maintenance plans.
- Physically inspect work completed by electricians & contractors to ensure safety and quality.
- Physically inspect plant equipment & systems to ensure safety and efficiency.
- Coordinate with suppliers and plant employees (maintenance repairmen and electricians) to develop specific activities for inspection and maintenance
- Provide technical support and follow up on maintenance projects and repair work.
- Investigate any unusual performance costs or other unusual data.
- Ensure work is completed in a timely manner and follow up on the quality of the work.
- Promote and recommend ongoing improvement in equipment and administrative procedures either individually or as part of an improvement team.
- Support and assist with ongoing education and technical learning for employees.
- Collect and analyze equipment maintenance histories, investigate failures and damage, and evaluate the effectiveness of preventative maintenance programs.
- Coordinate & consult with the original equipment manufacturers whenever necessary to resolve major electrical issues.
- To control design and specifications of new parts or components for the facility.
- Work with the Plant Maintenance Department on major plant modifications requiring the temporary shutdown of the plant.
- Advise on technical problems found in equipment manufacturing, tests, facilities and manufacturing of modified parts and components.
- Analyze data and information from multiple sources to identify, recommend and justify life-cycle cost and reliability improvement activities.
- Assist in engineering, design, specification and assessment of electrical equipment, and assets.
- Assist in or Manage execution and commissioning of expense/capital projects or initiatives for electrical reliability improvement.
- Identify and resolve long-term or chronic electrical asset concerns.
- Own and lead the Root Cause Analysis (RCA) process for major failures to ensure prevention of re-occurrence.
- Monitor and Optimize Predictive and Preventive Maintenance programs at operating facilities
- Identify, pilot and implement new technologies for reliability improvement.
- Drive resolution of highest impact issues with a strong sense of urgency and integrity.
- Utilize Six Sigma methodologies for continuous improvement of Reliability.
- Track and report on KPI's, metrics and key initiatives.
- Proven experience in maintenance and engineering of electrical equipment such as low/medium/high voltage switchgear, transformers, motors and distribution systems.
- Proven knowledge of Preventiv