Senior Staff Engineer Process Development
hace 1 mes
We transform the world of health through innovative solutions
BD is a leading global medical technology company that advances health by improving medical discovery, diagnostics, and patient care. We're looking for a talented Senior Staff Engineer Process Development to join our team and help us achieve our ambitious goals.
This role will be part of our Intelligent Automation team, which develops and implements process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality. As a Senior Staff Engineer, you'll collaborate with our leadership and technical systems engineers to design and implement digital solutions, machine learning, and automation technologies.
Key Responsibilities
- Develop site-specific Intelligent Automation roadmaps, inclusive of digital solutions, machine learning, and common technical solutions across sites.
- Design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
- Collaborate with manufacturing site teams to conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending technological solutions.
- Complete process concept, project charters, and business justification, risk analysis, feasibility/Proof of Concept, automation FAT, SAT, and validation.
- Design and execute laboratory experiments, pilot-scale studies, and technology transfer activities. Manage external contractors and vendors for process development and technology transfer projects.
- Collaborate with the DTO team members and other required functions to develop and implement playbooks for implementation and replication of intelligent automation technology solutions.
- Provide technical support and troubleshooting expertise to resolve process-related issues, improve overall equipment effectiveness (OEE), drive root cause analysis, corrective actions, and preventive measures when required.
- Maintain strong relationships with counterparts in Manufacturing/Operations, business units, Global Integrated Engineering, BD Excellence, Supply Chain, Quality, and Finance, ensuring timely and transparent alignment of strategies and goals.
- Provide mentoring and building of engineering capabilities to support the continuous evolution of Intelligent automation technology through skills identification and assessment, capability building, and training of associates, including engineering support organization, site operators, technicians, and engineers.
- Intelligent Automation solutions selected are expected to drive value through increased asset utilization, improving OEE, optimizing labor, improving quality, reducing costs, and improving customer satisfaction.
- Maintain a high level of scientific and technical knowledge and stay updated on the latest industry trends and best practices.
Requirements
- BS Mechanical Engineering, Manufacturing/Process Engineering, Computer Engineering/Software Systems
- A minimum of 15 years of progressively responsible engineering experience in manufacturing engineering, automation design and development, technology transfer, assessment of product manufacturability, industrial engineering, and project engineering, preferably in a regulated industry (Medical Device, Pharma, etc.) or equivalent.
- A minimum of 5 years of experience in Intelligent Automation solutions and digital Transformations, including machine learning, vision, and controls engineering, AMRs, Cobots/Robotics, AI, GenAI, and data analytics.
- Strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies, and statistical analysis.
- Strong project management skills with the ability to prioritize tasks and meet deadlines.
- Excellent problem-solving and analytical skills with the ability to identify and resolve complex process issues.
- Strong verbal and written communication skills, enabling the ability to influence decisions based on sound rationale.
- Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
Preferred Requirements
- MS Mechanical Engineering, Manufacturing/Process Engineering, Computer Engineering/Software Systems
- Project Management Training and/or Certification
- Industry 4.0 Training and/or Certification
- Proficient in process analysis, process modeling, and simulation software, and statistical analysis.
- Experience with process improvement tools and methodologies, such as Kaizen, 5S, and Value Stream Mapping.
- Knowledge of automation and control systems, such as SCADA and PLC.
Additional Information
For certain roles at BD, employment is contingent upon the Company's receipt of sufficient proof that you are fully vaccinated against COVID-19. In some locations, testing for COVID-19 may be available and/or required. Consistent with BD's Workplace Accommodations Policy, requests for accommodation will be considered pursuant to applicable law.
Why Choose BD
A career at BD means being part of a team that values your opinions and contributions and that encourages you to bring your authentic self to work. We help each other be great, we do what's right, we hold each other accountable, and learn and improve every day. To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of health.
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